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Durability -
Delamination of the paving surface, common with other types
of architectural concrete products, does not occur with
Lithocrete®. Lithocrete® is an integrated structural
concrete and is not merely a "topping." Common problems of
exterior toppings frequently result from irrigation and/or
ground water that typically seeks horizontal joints between
topping and structural slabs, which in a short time can
cause delamination, especially with the multiple freeze/thaw
cycles we experience in the upper Midwest. This will not happen with Lithocrete®.
Lithocrete® is similar to warehouse trap-rock slab
construction made for high-traffic surfaces. The main
difference is that Lithocrete® exposes the surface materials
and utilizes other procedures that allow Lithocrete® to
maintain its structural integrity much longer than other
architectural finishes. Aesthetically, Lithocrete's® granite
and marble products have unique fine granite or marble
finishes, and unlike slab-set granite, they do not have to
be flame-finished or sand-blasted to retain a non-slip
surface. By using crushed materials, Lithocrete® retains its
natural beauty and ability to reflect small amounts of
light.
Sustainability -
Lithocrete® is environmentally conscious in using recyclable
and recycled materials. Overall, on typical projects,
Lithocrete can realistically contribute up to eight LEED
credits. SS cr7.1(1), MR cr2 (2) MR cr4(2), MR cr5 (2), EQ
cr4.3 (1). LEED is an internationally recognized green
building certification system. For a complete explanation,
please click
here.
Possible Points Achieved with the use of Lithocrete®:
•Recycled Content (Materials and Resources Credit 4)
The requirements of this credit are for using materials with
recycled content. One point Recycled content constitutes at
least 10% (based on cost) of the total value of the
materials in the project. The value of the recycled content
of a material is the weight of the recycled content in the
item divided by the weight of all the materials in that
item, and multiplied by the total cost of the item.
Lithocrete® allows for easy incorporation of recycled glass,
as well as stone or marble that has been salvaged from other
buildings. Supplementary cementitious materials such as
flyash, silica fume, rice hull, and slag cement are
considered pre-consumer. Furthermore, using recycled
concrete or slag as aggregate instead of extracted
aggregates would qualify as post-consumer. Reinforcement can
be considered as a separate item. This credit is worth one
point for 10% and 2 points for 20%
•SS Credit 7.1(1 point)
This credit requires high reflectance materials (SRI of at
least 29) and/or open grid pavement for at least 50% of the
site’s non-roof impervious surfaces (hardscape) such as
sidewalks, courtyards, parking lots, driveways and access
roads. This requirement can be met by using concrete.
Concrete constructed using ordinary Portland cement
generally has an SRI of approximately 35, although it can
vary. New concrete made with “white” Portland cement
generally has an SRI of 86. New asphalt has an SRI of 0.
Where paved surfaces are required, using materials with
higher reflectance will reduce the heat island effect,
consequently saving energy by reducing the demand for air
conditioning, and improve air quality. As the temperature of
urban areas increases, so does the probability of smog and
pollution. This credit is worth one point.
•Construction Waste Management (Materials and Resources Credit 2)
This credit is received for diverting construction and
demolition debris from landfill disposal. It is awarded
based on diverting at least 50% by weight or volume of the
above listed materials. Since concrete is a massive
construction material and is frequently crushed and recycled
into aggregate for road bases or construction fill, this
credit should be obtainable when concrete buildings are
demolished. This credit is worth one point of 50% of the
construction and demolition debris is recycled or salvaged
and 2 points for 75%.
Material Quality -
Almost any type of hard, durable aggregate can be used in the
preparation of Lithocrete® paving. Aggregates that have been
used successfully include:
- Crushed rock - granite, obsidian, quartz, serpentine, marble
- Glass - opaque or translucent in hundreds of colors
- Gems and minerals - turquoise, agate, pyrite "fools gold", jasper, serpentine
- Seashells, beach pebbles
- Silica carbide, Mica, "Pixie Dust"
- Limestone, terra cotta, slate, tile, brass insets, etc.
In the past, keeping small ASR (alkali silica reaction) or
"reactive" aggregates embedded in the surface of concrete
paving was difficult, if not impossible. Lithocrete's®
patented paving process permanently bonds "reactive" as well
as non-reactive aggregates with lithium quartz. Litho-Seal,
Lithocrete's® patented sealer, significantly reduces the
reactive condition that may exist between cement and
aggregate. To ensure minimal maintenance, a one-time
application of Litho-Seal should be used on Lithocrete®
surfaces.
Adding new Lithocrete® to existing Lithocrete® is performed
seamlessly with perfect color matching. Lithocrete's®
standard series of aggregates are from quarries that have
good, long-term consistency characteristics. Projects
installed more than 25 years ago using Lithocrete® paving
can be matched almost perfectly today.
The Opus Center / Koll Center pictured below features five
separate phases of Lithocrete® installed over a span of
nearly 25 years with perfect color consistency.

Quality Control - As licensees, Lithocrete® Group Midwest has also been
trained to install Lithocrete® the "Lithocrete® Way," which
is modeled after Shaw & Sons' 56' years of experience based
on the installation of millions of square feet of
award-winning concrete product. It is a requirement that
each licensee be capable of installing Lithocrete® to
Shaw & Sons' high standards of quality, design, and
specifications. To this end, each licensee spends numerous
hours of on-site training to learn how to properly install
Lithocrete®. Additionally, Lithocrete® Group Midwest
licensees have strong knowledge and experience managing
concrete installation in the extreme climate conditions we
experience in the upper Midwest.
The Lithocrete® patented system defines the process for the
installation of high-quality architectural concrete. This
process includes several steps that define the quality
control. Without the proper execution of each of these
steps, architecural concrete paving will be substandard.
Lithocrete® prides itself as a leader in constructing
high-quality architectural concrete paving. Some, but not
all, of the steps Lithocrete® implements pertain to subgrade
preparation, formwork and reinforcement, and concrete
placement and finishing.
Cost -
Because Lithocrete® is a single-pour, monolithic concrete and uses
surface-seeded aggregates, it is substantially less
expensive to install than other veneer-type finishes such as
granite, stone, limestone, brick, or marble. For comparison,
you should be able to install approximately 10,000 feet of
Lithocrete® to only 4,000 square feet of granite paving. In
addition, Lithocrete® has substantially more longevity, thus
reducing future maintenance costs. Depending on several
factors, Lithocrete® commonly costs $11.00 to $20.00 per
square foot, but can vary depending on the project. A wide range of factors affect Lithocrete's® SF
costs such as:
- Size of project and its construction sequence
- Schedule and phasing
- Type of distribution percentage or Lithocrete® aggregate used,
i.e. recycled glass can cost more than granite aggregate
- Type of cement (white type I, gray type II, or tan type III) and
integral color used, (Group 1, 2 or 3)
- Thickness of the concrete slab (pedestrian or vehicular-rated)
- Intricacy of the concrete pours (intricate shapes or large open fields)
Patents -
Lithocrete® is a patented architectural concrete paving
system that utilizes the structural properties of reinforced
concrete, combined with the aesthetic quality of
surface-seeded select aggregates. (U.S. Patents #4,748,788,
#6,033,146, #6,016,635 and U.S. Trademark #1,873,329)
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